Infrastructure

Manufacturing
Excellence

State-of-the-art manufacturing facility equipped with cutting-edge machinery, delivering precision-engineered fiber optic solutions for critical infrastructure.

50,000
Sq. Ft. Facility
6
Production Lines
10KM+
Daily Capacity
99.9%
Uptime

World-Class Infrastructure

Our facility combines advanced automation with skilled craftsmanship to deliver superior quality products.

Smart Facility

50,000 Sq. Ft.

Temperature-controlled manufacturing environment with ESD protection, clean room facilities for fiber assembly, and automated material handling systems.

  • Dust-Free Environment (Class 1000)
  • 24/7 Climate Control
  • ESD Protected Zones

Production Lines

6 Advanced Lines

Dedicated production lines for optical fiber cables, patch cords, pigtails, and termination boxes with automated cutting, stripping, and polishing equipment.

  • Fiber Coloring & Buffering
  • Cable Sheathing & Armoring
  • Connector Assembly

Testing Lab

NABL Accredited

In-house testing laboratory equipped with OTDR, power meters, light sources, and environmental testing chambers for 100% quality verification.

  • OTDR Testing (1310/1550nm)
  • Insertion Loss Testing
  • Temperature Cycling (-40°C to +70°C)

Production Capabilities

Monthly production capacity across our entire product range

5,000
KM
Optical Fiber Cables
Per Month
50,000
Units
Patch Cords
Per Month
100,000
Units
Connectorization
Per Month
20,000
Units
Termination Boxes
Per Month

01 Primary Equipment

  • Fiber coloring lines with online tension control (2 units)
  • Secondary coating lines for tight buffering (3 units)
  • Stranding and sheathing lines (2 units)
  • Armoring lines for rodent/UV protection

02 Testing Equipment

  • OTDR (Optical Time Domain Reflectometer) - Multiple wavelengths
  • Insertion & Return Loss Test Stations (12 units)
  • Environmental Test Chambers (Temperature & Humidity)
  • 3D Interferometer for connector geometry

Manufacturing Process

From raw fiber to finished product, every step is monitored for quality.

01

Fiber Preparation & Coloring

Primary Process

Bare optical fibers are cleaned, tested for imperfections, and color-coded using UV-curable ink for easy identification. Online tension monitoring ensures zero fiber stress.

02

Buffering & Secondary Coating

Protection Layer

Fibers receive tight or loose buffering with UV-curable acrylate or PVC/LSZH materials. Diameter consistency maintained within ±0.05mm tolerance.

03

Stranding & Cabling

Core Assembly

Buffered fibers are stranded around FRP (Fiber Reinforced Plastic) strength members in SZ stranding process. Water-blocking tapes and ripcords are applied.

04

Sheathing & Armor

Outer Protection

Outer sheathing applied with HDPE/LSZH/Armored materials depending on application. Steel tape or wire armoring for rodent protection and direct burial.

05

Testing & Quality Control

Final Verification

100% OTDR testing for attenuation, visual inspection for physical defects, and environmental testing samples. Only products passing all tests are approved for dispatch.

Capacity Expansion Plan

Strategic roadmap to double our production capacity by 2027

2025

Phase 1: Automation

Installation of automated fiber cutting and stripping machines to increase patch cord capacity by 40%.

  • 4 New Assembly Lines
  • Robotic Handling
2026

Phase 2: Facility Expansion

Addition of 30,000 sq. ft. production space dedicated to high-volume cable manufacturing.

  • 30,000 Sq. Ft. Added
  • 2 Cable Lines
2027

Phase 3: Smart Factory

Industry 4.0 implementation with IoT sensors, predictive maintenance, and AI-powered quality control.

  • IoT Integration
  • AI Quality Control

Visit Our Facility

See our manufacturing capabilities firsthand. Schedule a factory visit or request a virtual tour with our technical team.